Diamond Wire Saw

This product has been discontinued and removed from our shelves.

Descriptions
The application range of diamond wire saws in the stone working industry has increased more and more. Today, wire saws are available for three major applications: stationary block sawing, contour wire saw and quarries.
There are three diamond wire saw systems for extracting raw blocks from quarries: diamond wire saw with steel springs, diamond wire saw with plastic coating and diamond wire saw with rubber coating.
Soft stones such as marble, limestone or travertine are sawn with spring-type wire saws, fitted with electroplated or sintered diamond beads. Hard stones such as granite, gabbros, etc., are a considerably tougher application for diamond wire saws. The design here features plastic coating or rubber coating between the diamond beads. For very tough applications (such as cutting reinforced concrete), the spacing between the diamond beads can also be fixed by means of springs.

Diamond wire saw for quarrying
The use of diamond wire saw for quarry results in less waste of quarry resource, no noise and dust, safe, block regular, high output and working efficiency. This rubber assembly protects the steel cable very well and increases the wires strength. The beads with diameter 1mm and 1.6mm diamond layer can be used till diameter 8mm. For extracting calcareous stones, plasticized assembled wires are in operation. The use of both sintered and electroplated diamond beads enlarges the fields of application in a wide extent.

Processing type Spec Beads /m Coating Cutting rate Linear Speed(m/s) Cutting Speed(m2/h) Life (m2/m)
For granite quarries ￠10.5mm 40 Plastic. Plastic and spring. Rubber. Rubber and spring Soft 25-30 5-7 12-18
￠11mm Medium 22-25 2-4 8-12
￠11.5mm Hard 18-22 1-3 7-9
For marble quarries ￠10.5mm 33 Plastic. Plastic and spring. Soft 36-38 8-10 35-50
￠11mm Medium 34-36 7-9 30-45
￠11.5mm Hard 30-32 4-6 15-20

Diamond wire saw for stationary block sawing
Block sawing machines give many possibilities for further machining of raw blocks:
Block trimming
Cut-off of outer crust of block
Slab and billet production with one or more wires on shafts

Processing type Spec Beads /m Coating Cutting rate Linear Speed(m/s) Cutting Speed(m2/h) Life (m2/m)
For granite block sawing ￠8.5mm 37 Rubber. Plastic. Soft 25-30 6-8.5 14-21
￠11mm Medium 22-25 2.5-5 10-14
￠11.5mm Hard 18-22 1-3.5 8.5-11
For marble block sawing ￠8.5mm 33 Rubber. Plastic. Soft 36-38 9.5-12 42-60
￠10.5mm Medium 34-36 8.5-10 36-54
￠11mm Hard 30-32 5-7 18-24

Diamond wire saw for Contouring
The use of diamond wire for shaping operations provides a huge range of possibilities. Tombstones as well as columns and elements for the building industry can be produced in a much more economic way.

Advantages:
High cutting ability
Smooth surface and clean edges
High stock removal

Processing type Spec Beads /m Coating Cutting rate Linear Speed(m/s) Cutting Speed(m2/h) Life (m2/m)
For granite contouring ￠8.5mm 40 Plastic Soft 22-28 6-8.5 14-21
￠10.5mm Medium 22-28 2.5-5 10-14
￠11mm Hard 22-26 1-3.5 8.5-11
For marble contouring ￠8.5mm 33 Plastic Soft 30-32 9.5-12 42-60
￠10.5mm Medium 30-32 8.5-10 36-54
￠11mm Hard 30-32 5-7 18-24

Diamond wire saw for cutting reinforced concrete
Advantages:
Large cuts
No vibration
Minimal noise
No dust
Smooth cutting surface
No structural damages

Typical Applications Include:
Large and heavily reinforced concrete structures
Underground and underwater Anti-Environmental pollution Building restoration
Decommissioning for bridges, tunnel, highway, and hydro facilities
Pulp and paper plants

Processing type Spec Beads /m Coating Cutting rate Linear Speed(m/s) Cutting Speed(m2/h) Life (m2/m)
For cutting Concrete ￠10.5mm 40/50 Rubber and Spring Soft 22-25 2-5 2-6
￠11mm Medium 20-22 1.5-3.5 1-2.5
￠11.5mm Hard 18-20 0.5-2 1.0-1.5

Maxdrill Rock Tools Company is a major diamond wire saw manufacturer and supplier based in China. Our mainly products include top hammer drilling tools, down the hole drilling tools, taphole drilling and quarry drilling tools, and more. These drilling equipment are of high quality and at low price. As a result, they have attracted many clients from all over the world, including Brazil, Italy, Malaysia, Iran, the Netherlands and other countries.
Thanks for your visit. For more information, please contact us at Maxdrill Rock Tools Company via product pages. We look forward to providing better service.

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